This 1991 Audi 80 factory service and repair manual is built around the Base Sedan 4-Door and its 2.3L l5 (engine code NG), so the torque values, clearances, and procedures inside match what Audi documented for this exact powertrain rather than an approximation drawn from another 80 variant.
Engines covered
- 2.3L inline-five — SOHC, naturally aspirated, gasoline
Body styles covered
- 4-door sedan
Trims covered
- Base
Known issues on the 1991 Audi 80. Two recalls are on federal record for this model year. The first covers the transaxle: differential oil is lost over time to evaporation, and the resulting low oil level causes premature bearing and gear wear that can lead to drive wheel power loss or, in extreme cases, front wheel lockup, rapid deceleration, and loss of vehicle control. The second covers the front airbag sensor and control module, which can fail to meet Audi's durability standards over the life of the vehicle and inadvertently deploy the airbag without warning, risking loss of vehicle control. Owners have filed 2 complaints for the year, and no technical service bulletins are logged. The factory diagnostic and repair procedures behind both systems are here.
From a transaxle oil-level check to an airbag sensor inspection, it keeps you on the OEM procedure and correct specification for your specific 1991 Audi 80.
THE DIFFERENTIAL OIL OF THE TRANSAXLE IS LOST OVER TIME DUE TO EVAPORATION. LOW OIL LEVELS CAUSE PREMATURE BEARING AND GEAR WEAR AND EVENTUAL FAILURE OF THE DIFFERENTIAL.
IN THE EVENT OF FAILURE, THE VEHICLE'S DRIVE WHEELS COULDLOSE POWER. IN EXTREME CIRCUMSTANCES, THE FRONT WHEELS LOCK, CAUSING RAPIDDECELERATION RESULTING IN POSSIBLE LOSS OF VEHICLE CONTROL AND AN ACC
DRAIN AND REPLACE THE DIFFERENTIAL GEAR OIL WITH OIL HAVING HIGHER PERFORMANCE CHARACTERISTICS.
VEHICLE DESCRIPTION: PASSENGER VEHICLES. SOME AIR BAG SENSORS DO NOT COMPLY WITH AUDI'S DURABILITY STANDARDS OVER THE LIFETIME OF THE VEHICLE.
IN THE EVENT THE SENSOR SHOULD MALFUNCTION, THE AIR BAG RESTRAINT SYSTEM CAN INADVERTENTLY DEPLOY. DEPLOYMENT OF THE AIR BAG RESTRAINT SYSTEM WITHOUT WARNING COULD CAUSE A DRIVER TO LOSE VEHICLE CONT
DEALERS WILL REPLACE THE AIR BAG SENSOR CONTROL MODULE.
This special notice is to inform dealers to return all part numbers listed in the document and order the superseded part numbers going forward.
Due to increasing requests for high voltage personal protective equipment (HVE PPE) for dealer technicians working with high voltage vehicles (Hybrid, Plugin Hybrid, Electric Vehicle), the Volkswagen Tools and Equipment Team has identified
AUDI: ENGINE, ON SOME VEHICLES, WOULD RUN IRREGULARLY OR HAVE MALFUNCTION INDICATOR LAMP (MIL) ON OR POSSIBLE FILTER ELEMENT FOR CAMSHAFT ADJUSTMENT VALVE CAN LOOSEN AND IN OIL CIRCUIT, THERE IS NO DAMAGE FROM LOOSENED PARTICLES. MODEL ALL.
Due to new Minnesota state regulations regarding biofuels, biodiesel blends of B5 or less may not be available in the State of Minnesota.
Google Maps Street View (NVLW))
HEADLIGHT AIMING, USING HELLA UNIVERSAL BEAMSETTER. *KB
TL*THE CONTACT OWNS A 1991 AUDI 80. WHILE DRIVING 5 MPH THE FRONT WHEELS LOCKED AND WOULD NOT UNLOCK. THE VEHICLE WAS TOWED TO THE DEALER. EIGHT MONTHS BEFORE THE GEAR WAS STUCK IN REVERSE BUT EVEN
TRANSMISSION OVERHEATS/SHIFTS HARD.
