Stihl hs81 hs86 Machine Service & Repair Manual

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The Stihl hs81 hs86 Machine service & repair manual is the complete 110-page factory workshop manual for this machine — with full step-by-step procedures, specifications, torque values, wiring and hydraulic diagrams and fault diagnosis.

What’s inside this manual:

  • Contents
  • 1. Foreword
  • 2. Safety
  • 3. Specifications
  • 3.1 Power unit
  • 3.2 Fuel system
  • 3.3 Ignition system
  • 3.4 Tightening torques
  • 4. Troubleshooting
  • 4.1 Clutch
  • 4.2 Cutting attachment
  • 4.3 Rewind starter
  • 4.4 Ignition system
  • 4.5 Carburetor
  • 4.6 Engine
  • 5. Cutting attachment
  • 5.1 Removal and installation, trimmer versions
  • 5.2 Removal and installation, cutter versions
  • 5.3 Disassembly of cutting attachment HS 81
  • 5.4 Disassembly of cutting attachment HS 86
  • 5.5 Disassembly HS 81 T/ HS 86 T, adjustment set for blade clearance
  • 6. Gear
  • 6.1 Gear wheel, trimmer versions
  • 6.2 Gear wheel, cutter versions
  • 6.3 Drive pinion
  • 6.4 Gear housing
  • 6.5 Grease gearbox
  • 7. Clutch
  • 7.1 Removal and installation
  • 7.2 Clutch drum, trimmer versions
  • 7.3 Clutch drum cutter versions
  • 8. Engine
  • 8.1 Muffler, spark arresting screen
  • 8.2 Leakage testing
  • 8.3 Oil seals
  • 8.4 Complete engine
  • 8.5 Crankshaft
  • 8.6 Piston
  • 8.7 Piston rings
  • 9. Ignition system
  • 9.1 Ignition module
  • 9.2 Ignition timing
  • 9.3 Testing the ignition module
  • 9.4 Spark plug terminal / ignition lead
  • 9.5 Flywheel
  • 9.6 Short circuit wire
  • 9.7 Troubleshooting chart, ignition system
  • 10. Rewind starter
  • 10.1 General
  • 10.2 Pawls
  • 10.3 Rope rotor
  • 10.4 Starter rope / grip
  • 10.5 Tensioning the rewind spring
  • 10.6 Replacing the rewind spring
  • 10.7 Starter rope guide bushing

Built for real workshop use — the complete reference for keeping this machine running season after season.

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