Stihl FS 500 550 Machine Service & Repair Manual

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The Stihl FS 500 550 Machine service & repair manual is the complete 51-page factory workshop manual for this machine — with full step-by-step procedures, specifications, torque values, wiring and hydraulic diagrams and fault diagnosis.

What’s inside this manual:

  • CONTENTS
  • 1. INTRODUCTION
  • 2. SPECIFICATIONS
  • 2.1 Engine
  • 2.2 Fuel System
  • 2.3 Ignition System
  • 2.4 Gearhead
  • 2.5 Special Accessories
  • 2.5.1 For User
  • 2.5.2 For Service
  • 2.6 Tightening Torques
  • 3. CLUTCH
  • 3.1 Removing and Disassembling
  • 3.2 Assembling and Installing
  • 4. ENGINE
  • 4.1 Exhaust Muffler/Spark Arresting Screen
  • 4.2 Leakage Test
  • 4.2.1 Preparations
  • 4.2.2 Pressure Test
  • 4.2.3 Vacuum Test
  • 4.3 Oil Seals
  • 4.4 Exposing the Cylinder
  • 4.5 Cylinder and Piston
  • 4.5.1 Removal
  • 4.5.2 Installation
  • 4.6 Piston Rings
  • 4.7 Crankcase
  • 4.7.1 Crankshaft
  • 4.7.2 Installing Crankshaft
  • 4.8 Decompression Valve
  • 5. IGNITION SYSTEM
  • 5.1 SparkPlug Boot
  • 5.2 Ignition Module
  • 5.2.1 Ignition Timing
  • 5.2.2 Removing and Installing
  • 5.3 Ignition Lead
  • 5.4 Flywheel
  • 5.5 Short Circuit Contact
  • 6. REWIND STARTER
  • 6.1 General
  • 6.2 Rewind Spring
  • 6.2.1 Replacing
  • 6.2.2 Tensioning
  • 6.3 Starter Cup
  • 7. THROTTLE CONTROL
  • 7.1 ThrottleTrigger/Interlock Lever
  • 7.2 Contact Springs/Detent Spring in ControlHandle
  • 7.3 Throttle Cable
  • 7.3.1 Replacing
  • 7.3.2 Adjusting
  • 8. FUEL SYSTEM
  • 8.1 Air Filter
  • 8.2 Carburetor
  • 8.2.1 Leakage Test
  • 8.2.2 Removing and Installing

From routine maintenance to a full rebuild, every procedure, specification and diagram is included.

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