2021 Volvo XC40 Service and Repair Manual

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Factory-Grade Data

2021 Volvo XC40 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T5 R-Design Sport Utility 4-Door
  • T4 Momentum Sport Utility 4-Door
  • T4 R-Design Sport Utility 4-Door
  • T4 Inscription Sport Utility 4-Door
  • T5 Inscription Sport Utility 4-Door
  • T5 Momentum Sport Utility 4-Door

Engines covered

  • 1.5L 1477CC l3 ELECTRIC/GAS DOHC Turbocharged
  • 2.0L 1969CC l4 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2021 Volvo XC40 Recalls & Complaints

NHTSA #21V10900024/02/2021Component: ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2022 XC40 Recharge vehicles. The Battery Energy Control Module (BECM) microprocessor may reset and cause the high voltage system to disconnect

Consequence

A disconnected high voltage system can cause a loss of drive power, increasing the risk of a crash.

Remedy

Volvo Car will notify owners, and dealers will install a software update, free of charge. The recal

NHTSA #25V90800023/12/2025Component: BACK OVER PREVENTION:SOFTWARE

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021-2025 XC40, 2022 V90, 2022-2024 C40BEV, 2022-2025 S90, V90CC, XC60, 2023-2025 S60, V60, V60CC, XC90, and 2025 EC40, and EX40 vehicles. The rearv

Consequence

A rearview camera image that does not display reduces the driver's view behind the vehicle, increasi

Remedy

The software will be updated by a dealer or through an over-the-air (OTA) update, free of charge. Ow

NHTSA #21V88100012/11/2021Component: ENGINE

Volvo Car USA, LLC (Volvo) is recalling certain 2021 XC40 BEV vehicles. A bolt that secures the cross-member bracket for the electrical motor in the engine compartment may be loose or missing.

Consequence

A loose or missing bolt may decrease the structural protection of the vehicle, increasing the risk o

Remedy

Dealers will replace the cross-member bracket and install new bracket bolts, free of charge. Owner

NHTSA #21V68200001/09/2021Component: SEAT BELTS:FRONT:RETRACTOR

Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivat

Consequence

An unsecured child restraint system can increase the risk of injury during a crash.

Remedy

Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner noti

TSB #11032683

This is a TJ - Text Plus 1 .mp4 file - When using the CSD for seat adjustments mode for example lumbar support and seat Cushing, the visualization does not match the selected part for adjustment. Do not fault trace for this symptom. Advice

TSB #11032682

This is a TJ - Text plus 1 mp4 file - If, an iCup model year 2026 vehicle equipped with Sound System defined by VDN K501 or K502, experiencing the symptom where the audible turn-indicator sound is out of sync and may occasionally skip a bee

TSB #11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.

TSB #11032673

This is a TJ. Text only no attachments - If a customer complains it is not possible to download third-party apps (only ICUP MY2026 cars affected) follow advice under "Service". Workaround is to perform a "IHU factory reset". analysis will n

TSB #11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren

TSB #11031109

This is a Technical Journal: Headlamp condensation inside lens - information/leak test. If the result is not ok (air leak), it is ok to replace the headlamp

TSB #11031108

This is a TJ - Text only - no attachments - If a customer experiences a delay or hesitation when accelerating from a standstill after installing version 4.2.13 software, please follow the advice under "Service". essentially an acceleration

TSB #11031094

This is a Tech Journal - Text plus 1 jpeg--- This Technical Journal is rewritten in its entirety. When the vehicle has 5.0.X software installed, it includes the new Volvo Car UX for both Centre Display and the Driver Display, see attac

Showing the 8 most recent of 277 technical service bulletins on file with NHTSA.

20240721Component: VEHICLE SPEED CONTROLCrash reported1 injured

Car can move forward automatically itself from stop position

20251127Component: FUEL/PROPULSION SYSTEMCrash reported

When attempting to park the vehicle, at low speed, the vehicle performed an unintended acceleration leading the vehicle to crash.

20251127Component: POWER TRAINCrash reported

When attempting to park the vehicle, at low speed, the vehicle performed an unintended acceleration leading the vehicle to crash.

20251127Component: VEHICLE SPEED CONTROLCrash reported

When attempting to park the vehicle, at low speed, the vehicle performed an unintended acceleration leading the vehicle to crash.

20210804Component: FORWARD COLLISION AVOIDANCE: AUTOMATIC EMERGENCY BRAKINGCrash reported

On 8/3/21 I had an accident in my brand new 2021 xc40. I lightly tapped on the accelerator to close in a gap as I came to a stop at a red light. The vehicle jumped forward as though I floored the acce

Showing the 5 most serious of 77 complaints filed with NHTSA.

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