2020 Volvo VNR Service and Repair Manual

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Covers all 2020 VNR trims — Base Straight Truck - Long Conventional, Base Tractor Truck - Long Conventional ·
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2020 Volvo VNR service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Straight Truck - Long Conventional
  • Base Tractor Truck - Long Conventional

Engines covered

  • 12.8L 780Cu. In. 6 DIESEL
  • 8.9L 8849CC 540Cu. In. l6 CNG Turbocharged
  • 12.8L 780Cu. In. l6 DIESEL
  • 10.8L 661Cu. In. l6 DIESEL Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams
NHTSA #20V24100029/04/2020Component: STEERING

Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2021 VNL and VNR trucks. The steering gear fasteners may have not been properly tightened.

Consequence

The loose fasteners may result in a loss of vehicle control, increasing the risk of a crash.

Remedy

Volvo Trucks will notify owners, and dealers will tighten the steering gear fasteners to specificati

NHTSA #19V75600024/10/2019Component: STEERING

Volvo Trucks North America (Volvo Trucks) is recalling certain 2020 VNL and VNR vehicles equipped with HD94 Sheppard gear variants. The steering gear mounting fasteners may be insufficiently tightene

Consequence

A loose steering gear can cause a loss of vehicle control, increasing the risk of a crash.

Remedy

Volvo Trucks will notify owners, and dealers will inspect and re-torque the steering gear to a highe

NHTSA #23V28000019/04/2023Component: ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMEN

Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2024 VNR Electric vehicles. The coolant line in the high voltage battery pack may not be fully seated and locked, which can result

Consequence

A battery short circuit increases the risk of a fire.

Remedy

Volvo Trucks will work with the battery manufacturer Akasol to inspect and replace the batteries, as

NHTSA #23V25500007/04/2023Component: EQUIPMENT ADAPTIVE/MOBILITY:VEHICLE CONTROLS:BRAKING

Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2023 VNR Electric vehicles equipped with Adaptive Cruise Control (ACC). When the adaptive cruise control braking activates under li

Consequence

Overly aggressive braking can result in the rear axle skidding, the brakes locking up, and/or a loss

Remedy

Dealers will secure wiring and remove radar antennas and brackets from the vehicle. The anti-lock b

NHTSA #20V53600002/09/2020Component: SERVICE BRAKES, AIR

Volvo Trucks North America (Volvo Trucks) is recalling certain 2020-2021 VAH, VHD, VNL and VNR vehicles. The die cast pedal plate may break at one of its attachment points, possibly resulting in the

Consequence

A dislodged brake pedal would be inoperable, increasing a risk of a crash.

Remedy

Volvo Trucks will notify owners, and dealers will inspect and replace the pedal plates if required,

NHTSA #19V51000002/07/2019Component: POWER TRAIN:AUTOMATIC TRANSMISSION

Volvo Trucks North America (Volvo Trucks) is recalling certain 2019-2020 VAH, VHD, VNL, and VNR vehicles. The t-bolt clasps on the transmission auxiliary air tank straps may have been over-tightened,

Consequence

The deformation of the air tank strap t-bolts may cause the t-bolt to disconnect from the strap allo

Remedy

Volvo Trucks will notify owners, and dealers will inspect and replace the air tank strap, if necessa

NHTSA #19V50900002/07/2019Component: ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS

Volvo Trucks North America (Volvo Trucks) is recalling certain 2018-2020 VAH, VHD, VNL, and VNR vehicles. The fuse in the transmission circuit may blow, preventing the transmission from shifting.

Consequence

If the fuse blows the transmission may not shift, increasing the risk of a crash.

Remedy

Volvo Trucks will notify owners, and dealers will inspect and replace the fuse, if necessary, free o

NHTSA #20V38400001/07/2020Component: EQUIPMENT:OTHER:LABELS

Volvo Trucks North America (Volvo) is recalling certain 2018-2021 VNL and VNR buses. The Gross Axle Weight Rating (GAWR) for the rear drive axles stated on the Federal Certification Label exceeds the

Consequence

If the rear axles are overloaded, over time the wheel hubs may fail prematurely, increasing the risk

Remedy

Volvo will notify owners and send corrected replacement labels, free of charge. The recall began Au

TSB #10252316

CBR: On a Volvo Chassis - US16 - with the Bendix Lane Departure Warning System ( LDW )the alarm would not cancel once the turn signals were activated.

TSB #10252317

CBR: Vehicles built with an 11 liter engine may experience a complaint of excessive fuel in the oil. It is possible that the source of the fuel is the rear fuel galley plug in the cylinder head.

TSB #10251319

CBR - Automated Manual Transmission ( AMT ) Flywheel Pilot Bearing Wear On Input Shaft.

TSB #10251323

CBR - Active "Set Park Brake" Message On Drivers Information Display (DID)

TSB #10251325

CBR - Telematics Gateway (TGW) Connect Ability Issues.

TSB #10251317

CBR - Driveline Noise, Suspension Ride Height Too High, Suspension Will Not Exhaust - Chassis Built 2016w01 And Newer

TSB #10249563

Fleet Improvement Campaign: (ABS) Software Update and Brake Inspection

TSB #10249569

CBR: TGW Will Not Connect After SIM Card Replacement

Showing the 8 most recent of 131 technical service bulletins on file with NHTSA.

No complaints filed No consumer complaints on file with NHTSA for the 2020 Volvo VNR.

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