2016 Volvo V60 Service and Repair Manual

This factory service and repair manual for the 2016 Volvo V60 covers a 4-door wagon sold in seven trims, from the R-Design and T5 through the T6 Polestar and T6 R-Design Platinum. Turbocharged gasoline power arrives in three sizes, sharing double overhead camshafts: a 2.0-liter inline-four, a 2.5-liter inline-five and a 3.0-liter inline-six. Engine, fuel system and cooling procedures come with specifications and torque values, and the transmission, brakes, suspension, steering and body are handled the same way, with wiring diagrams and diagnostics for the electrical system.

Engines covered

• 2.0L inline-four — DOHC, turbocharged, gasoline
• 2.5L inline-five — DOHC, turbocharged, gasoline
• 3.0L inline-six — DOHC, turbocharged, gasoline

Body styles covered

• 4-door wagon

Trims covered

• R-Design
• T5
• T5 Platinum
• T5 Premier
• T6 Polestar
• T6 R-Design
• T6 R-Design Platinum

Known issues on the 2016 V60. NHTSA lists 4 recalls for the 2016 V60. Certain 2016 V60 vehicles equipped with automatic engine stop/start and built within a limited production window can blow the starter motor fuse, leaving the car unable to restart in traffic; a higher-rated fuse was the fix. Certain 2016 V60 vehicles from another build window have a front passenger buckle stud that can work loose and let the buckle detach. Separately, certain 2016 V60 vehicles carry front belt anchor cables that can fatigue. Among 14 owner complaints, the electrical system and engine drew 4 apiece. Wiring diagrams, starting system diagnostics and restraint torque values apply here.