2016 Volvo V60 Service and Repair Manual

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Factory-Grade Data

2016 Volvo V60 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T5 Wagon 4-Door
  • T6 Polestar Wagon 4-Door
  • T6 R-Design Platinum Wagon 4-Door
  • R-Design Wagon 4-Door
  • T5 Platinum Wagon 4-Door
  • T6 R-Design Wagon 4-Door
  • T5 Premier Wagon 4-Door

Engines covered

  • 2.0L 1969CC l4 GAS DOHC Turbocharged
  • 3.0L 2953CC l6 GAS DOHC Turbocharged
  • 2.0L 1969CC l4 GAS DOHC Turbo/Supercharged
  • 2.0L 1999CC 122Cu. In. l4 GAS DOHC Turbocharged
  • 2.5L 2521CC l5 GAS DOHC Turbocharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2016 Volvo V60 Recalls & Complaints

NHTSA #20V37800030/06/2020Component: SEAT BELTS:FRONT

Volvo Cars of N.A., LLC (Volvo) is recalling certain 2008-2016 V70 and XC70, 2007-2016 S80, 2011-2018 S60 and V60, 2016-2018 S60 Cross Country, 2014-2020 S60L, 2009-2015 S80L, 2009-2016 XC60 and 2015-

Consequence

An unsecured occupant has an increased risk of injury in the event of a crash.

Remedy

Volvo will notify owners, and dealers will replace the seat belt anchor cable for both front seats.

NHTSA #19V84900026/11/2019Component: LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Volvo Car of USA LLC (Volvo) is recalling certain 2011-2017 S60, S60I, V60, S60CC and V60CC vehicles. A component within the door latches may break, making the doors difficult to latch and/or leading

Consequence

A door that is not securely latched could open while the vehicle is in motion, increasing the risk o

Remedy

Volvo will notify owners, and dealers will replace all four door latches, free of charge. The recal

NHTSA #16V79800002/11/2016Component: SEAT BELTS:FRONT:BUCKLE ASSEMBLY

Volvo Car USA LLC (Volvo) is recalling certain model year 2016-2017 XC90, S90, XC60, V60 Cross Country, V60, S60 Cross Country, S60, and S60 Inscription vehicles manufactured February 16, 2015, to Aug

Consequence

If the seat belt buckle separates from the bracket, the front seat passenger may not be adequately r

Remedy

Volvo will notify owners, and dealers will inspect the front passenger seat belt buckle stud, replac

TSB #11032678

This is a Technical Journal: Text plus 2 PDFs and 1 .PNG Oil Consumption test. Perform the test. Follow service procedure Description and Service sections updated to clarify that vehicle reports are not required.

TSB #11032671

This is a TJ text only - The purpose of this TJ is to be a master reference list to easily identify any components that are on prior approval. This TJ will be regularily updated as items are added or removed from prior approval. Curren

TSB #11027178

This is a TJ text, only no attachments - If the Real Time Traffic Information (RTTI) does not work in Sensus Connect vehicle, follow advice under "Service". This Technical Journal is only valid for vehicles with VDN: VI07 TRAFFIC INFOR

TSB #11027173

This is a Technical Journal. Vehicle type and platform identification.

TSB #11021929

This is a Technical Journal: AC evaporator repair, additional parts needed. Add resister in line jumper cable.

TSB #11020437

This is a Technical Journal: Remote connection, BOMGAR application. Before joining a remote session: Connect a suitable battery maintainer/charger and verify that the battery voltage indicated in VIDA is between 12.5V and 14.9V. C

TSB #11016002

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that there is a pairing i

TSB #11015994

Volvo Cars USA LLC and Volvo Car Canada LTD on behalf of the Volvo Car Corporation has decided to launch Service Action S10303 on certain model year 2025 EX90 vehicles. Volvo Car Investigations have identified that there is a pairing i

Showing the 8 most recent of 349 technical service bulletins on file with NHTSA.

20241112Component: ENGINE AND ENGINE COOLING

The contact owns a 2016 Volvo V60. The contact stated that after changing the engine oil, one week later the message "Engine Oil Low" was displayed. The contact later discovered the engine oil was low

20240519Component: ENGINE

Volvo dealer confirmed Excessive oil burn due to bad piston rings. Volvo USA recalled other cars with the same problem but refused to recall mine. They offered instead partial payment for the fix. Sh

20240101Component: UNKNOWN OR OTHER

Interior (center) rear view mirror glass migrates over time to point downward, so you see the backseat rather than out the back window. Have to manually adjust it to point back up approximately every

20190327Component: ELECTRICAL SYSTEM

INFOTAINMENT SCREEN REBOOTS CONTINUOUSLY AND NEVER COMPLETES LOADING, MAKING MANY CONTROL FUNCTIONS OF THE VEHICLE COMPLETELY INACCESSIBLE. THIS OCCURS DURING ANY TIME WHEN THE CAR IS RUNNING, REGARDL

20180817Component: SERVICE BRAKES

TL* THE CONTACT OWNS A 2016 VOLVO V60. WHILE DRIVING AT ANY SPEED, THE VEHICLE FAILED TO ACCELERATE WITHOUT WARNING. WHEN THE VEHICLE WAS PARKED, THE LOW BATTERY INDICATOR ILLUMINATED. THE VEHICLE WAS

Showing the 5 most serious of 17 complaints filed with NHTSA.

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