2016 Ford Transit Connect Service and Repair Manual

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Factory-Grade Data

The 2016 Ford Transit Connect service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • XLT Mini Passenger Van 4-Door
  • XL Mini Cargo Van 4-Door
  • Titanium Mini Passenger Van 4-Door
  • XL Mini Passenger Van 4-Door
  • XLT Mini Cargo Van 4-Door

Engines covered

  • 2.5L 2488CC 152Cu. In. l4 LPG DOHC Naturally Aspirated
  • 2.5L 2488CC 152Cu. In. l4 GAS DOHC Naturally Aspirated
  • 1.6L 1596CC 97Cu. In. l4 GAS DOHC Turbocharged
  • 2.5L 2488CC 152Cu. In. l4 CNG DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2016 Ford Transit Connect Recalls & Complaints

NHTSA #16V48200029/06/2016Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED

Ford Motor Company (Ford) is recalling certain model year 2016 Transit Connect vehicles manufactured February 22, 2016, through June 16, 2016. The brake Hydraulic Control Unit (HC

Consequence

If the brake HCU pump is contaminated, the performance of the electronic stability control

Remedy

Ford will notify owners and dealers will replace the brake HCU pump, free of charge. The r

NHTSA #20V30500027/05/2020Component: SEAT BELTS:FRONT

Ford Motor Company (Ford) is recalling certain 2016-2017 Transit Connect vehicles. The front driver and/or passenger seat belt pretensioner initiators could contain an improper ge

Consequence

In the event of a crash, the front driver and/or passenger seat belt pretensioners may not

Remedy

Ford will notify owners, and dealers will inspect and replace seat belt assemblies as nece

NHTSA #22V19200025/03/2022Component: VISIBILITY:WINDSHIELD

Ford Motor Company (Ford) is recalling certain 2016 and 2020 Transit Connect vehicles. The front windshield may have been manufactured with inadequate adhesion to the vehicle body

Consequence

During a crash, the windshield may detach from the vehicle, increasing the risk of injury.

Remedy

Dealers will inspect the windshield and, if necessary, remove and reinstall the windshield

NHTSA #23V50200021/07/2023Component: LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Ford Motor Company (Ford) is recalling certain 2014-2016 Transit Connect vehicles. The front door latch pawl may crack and prevent the door from latching.

Consequence

An unlatched door can open while driving, increasing the risk of injury.

Remedy

Dealers will inspect and replace the front door latches as necessary, free of charge.  Own

NHTSA #22V41300010/06/2022Component: POWER TRAIN:AUTOMATIC TRANSMISSION:GEAR POSITION INDICATION (PRNDL)

Ford Motor Company (Ford) is recalling certain 2013-2019 Escape, 2013-2018 C-Max, 2013-2016 Fusion, 2013-2021 Transit Connect, and 2015-2018 Edge vehicles. The bushing that attac

Consequence

A damaged or missing bushing may prevent the vehicle from shifting into the intended gear,

Remedy

Dealers will replace the under hood shift bushing and add a protective cap over the shift

NHTSA #20V33100008/06/2020Component: LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Ford Motor Company (Ford) is recalling certain 2011-2014 Fiesta, 2013-2014 Fusion, 2015 Mustang, 2013-2015 Escape and C-Max, 2012-2015 Focus, 2014-2016 Transit Connect, 2013-2014 L

Consequence

A door that is not securely latched could open while the vehicle is in motion, increasing

Remedy

Ford will notify owners, and dealers will inspect the latch date codes to confirm if the r

NHTSA #20V26000008/05/2020Component: VISIBILITY:SUN/MOON ROOF ASSEMBLY

Ford Motor Company (Ford) is recalling certain model year 2014-2017 Transit Connect vehicles equipped with a Panoramic Fixed-Glass Vista roof. An improper bond may exist between t

Consequence

If the panoramic roof panel separates from the vehicle while it is being driven, it may in

Remedy

Ford will notify owners, and dealers will remove, clean, and reinstall the panoramic roof

NHTSA #16V64300006/09/2016Component: LATCHES/LOCKS/LINKAGES:DOORS:LATCH

Ford Motor Company (Ford) is recalling certain model year 2012-2015 Ford Focus, 2013-2015 Ford Escape and Ford C-MAX, 2015 Lincoln MKC and Ford Mustang, and 2014-2016 Ford Transit

Consequence

A door that is not securely latched could open while the vehicle is in motion, increasing

Remedy

Ford will notify owners, and dealers will replace the door latches with an improved part,

TSB #11031781

Customer Satisfaction Program 25N15 - Supplement #1 Certain 2015-2019 Model Year Multiple Vehicle Lines Rear View Camera Inspection For One-Time Replacement

TSB #11030282

Advance Notice Customer Satisfaction Program 25N17 Certain 2015-2025 Model Year Multiple Vehicle Lines Rear View Camera Replacement If Required After Dealer Evaluation

TSB #11029052

Ford and Lincoln vehicles equipped with wired keyless entry keypad systems and accessory wireless keyless entry keypad systems may or may not come with a wallet card containing the master code. Unlike the integrated wired keypad, the access

TSB #11025837

This article supersedes TSB 24-2165 to update the TSB Service Procedure. Some vehicles listed in the Model statement above may exhibit various SYNC performance related concerns including but not limited to:  Display operation concerns  Na

TSB #11025611

Some 2015-2021 Ford and Lincoln vehicles may exhibit an illuminated MIL with diagnostic trouble codes (DTCs) P0011, P0012, P0014, P0015, P0016, P0017, P0018, P0019, P0021, P0022, P0024 and/or P0025. Pinpoint test HK in the Powertrain Contro

TSB #11008948

While performing a transmission repair on some 2012-2024 Ford and Lincoln vehicles, a transmission seal kit may be on backorder due to supply chain interruptions. While performing a transmission repair on some 2012-2024 Ford and Lincoln veh

TSB #11006953

Certain 2014-2015 Model Year Fiesta, 2014-2016 Model Year Fusion, MKZ and 2014-2016 Model Year Transit Connect Vehicles Not Covered in Safety Recall: 20S15 or 23S36 Door Latch Replacement and Inspection

TSB #11001174

This article supersedes TSB 21-2175 to update the TSB Service Procedure. Some 2016 MKS, 2016-2017 Navigator, 2016-2018 F-150/Focus/C-MAX/Edge/Fiesta/MKX/Transit Connect/Mustang, 2017-2018 Continental/Fusion/MKZ, 2017-2019 Explorer, 2016-201

Showing the 8 most recent of 98 technical service bulletins on file with NHTSA.

20170713Component: UNKNOWN OR OTHERCrash reported1 injured

AS THE VEHICLE WAS ACCELERATING UPHILL AT ABOUT 40 MPH, THE DRIVER BLACKED OUT OR LOST CONSCIOUSNESS AND DROVE DIRECTLY IN TO A LARGE GAZEBO IN THE CITY SQUARE DESTROYING THE VEHIC

20171102Component: ENGINEFire reported

THE VEHICLE IN MOTION ALL OF A SUDDEN ON FIRE AND BURNED AND REDUCED TO CHARCOAL ED FRAMES. ALL EQUIPMENT, TOOLS, AND PARTS FOR AC AND HOME REMODELING BURNED. DRIVER ESCAPED IN TI

20201019Component: SERVICE BRAKES1 injured

I WAS DRIVING ON THE HIGHWAY BUSINESS 85 HEADING TO WORK, I WAS TRAVELING 65MPH MY VAN SUDDENLY STARTED TO SLOW DOWN, AS I'M TRYING TO PULL OVER ONTO THE SIDE OF HIGHWAY MY FRONT B

20201019Component: UNKNOWN OR OTHER1 injured

I WAS DRIVING ON THE HIGHWAY BUSINESS 85 HEADING TO WORK, I WAS TRAVELING 65MPH MY VAN SUDDENLY STARTED TO SLOW DOWN, AS I'M TRYING TO PULL OVER ONTO THE SIDE OF HIGHWAY MY FRONT B

Showing the 4 most serious of 143 complaints filed with NHTSA.

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