2007 Saturn Ion Service and Repair Manual

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Factory-Grade Data

2007 Saturn Ion service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Built for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and use wiring diagrams and system sections to diagnose problems faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical coverage with wiring diagrams
  • Coverage across key systems: engine, transmission, brakes, steering, suspension, HVAC, and more

Trims covered

  • 2 Sedan 4-Door
  • 3 Sedan 4-Door
  • 2 Coupe 4-Door
  • 3 Coupe 4-Door
  • Red Line Coupe 4-Door

Engines covered

  • 2.2L 2198CC 134Cu. In. l4 GAS DOHC Naturally Aspirated
  • 2.4L 2384CC 145Cu. In. l4 GAS DOHC Naturally Aspirated
  • 2.0L 122Cu. In. l4 GAS DOHC Supercharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2007 Saturn Ion Recalls & Complaints

NHTSA #09V41900029/10/2009Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

GENERAL MOTORS IS RECALLING CERTAIN MODEL YEAR 2006 CHEVROLET COBALT AND SATURN ION VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF ARIZONA AND NEVADA; AND MODEL YEAR 2007 CHEVROL

Consequence

FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy

DEALERS WILL REPLACE THE FUEL PUMP MODULE FREE OF CHARGE. A SPECIAL COVERAGE WILL BE IMPLEMENTED IN

NHTSA #12V45900019/09/2012Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

General Motors (GM) is recalling certain model year 2007 Chevrolet Equinox and Pontiac Torrent vehicles originally sold or currently registered in Arizona, California, Nevada, and Texas; model year 20

Consequence

Fuel leakage in the presence of an ignition source may result in a fire.

Remedy

GM will notify owners, and dealers will replace the fuel pump module, free of charge. Notification t

NHTSA #14V04700010/02/2014Component: AIR BAGS

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if

Consequence

If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a c

Remedy

GM will notify owners, and dealers will replace the ignition switch, free of charge. An interim not

NHTSA #09E01200007/04/2009Component: EXTERIOR LIGHTING

SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONF

Consequence

DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

Remedy

SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE S

TSB #11021792

This Preliminary Information communication provides information to the technician about vehicles that have an intermittent no crank, no start, or start stall concern with the security light coming on. Technician may find Diagnostic Trouble

TSB #11020816

This PI communicates the requirement to provide a pico file to receive diagnostic assistance from TAC.

TSB #11019074

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019073

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11019072

This Preliminary Information communication provides information to the technician about the use of J-35616-64B and Mini 50 terminal test probe, replacement terminals, and terminated leads.

TSB #11014455

This Preliminary Information communication provides information to the technician about vehicles that have an unusual noise and is difficult to identify, isolate or pinpoint. Technician should get record a sound clip or take a video of the

TSB #11011782

This Preliminary Information communication provides information to the technician about the use of J-35616-64B terminal test probe, replacement terminals, and terminated leads. The J-35616-64B is the latest test probe released for checking

TSB #11009531

This service bulletin provides information for maintenance cleaning of the fuel injectors and gasoline detergent additive.

Showing the 8 most recent of 835 technical service bulletins on file with NHTSA.

20200220Component: SERVICE BRAKESCrash reported3 injured

I SLIGHTLY WAS GOING OFF THE CURVE TO THE RIGHT I TURNED THE WHEEL TO GET STRAIGHT THE STEERING WENT OUT I LOST CONTROL I MASHED BREAKS AND NOTHING STOPPED THE CAR VEERED TO THE RIGHT CRASHING INTO

20200220Component: STEERINGCrash reported3 injured

I SLIGHTLY WAS GOING OFF THE CURVE TO THE RIGHT I TURNED THE WHEEL TO GET STRAIGHT THE STEERING WENT OUT I LOST CONTROL I MASHED BREAKS AND NOTHING STOPPED THE CAR VEERED TO THE RIGHT CRASHING INTO

20200220Component: WHEELSCrash reported3 injured

I SLIGHTLY WAS GOING OFF THE CURVE TO THE RIGHT I TURNED THE WHEEL TO GET STRAIGHT THE STEERING WENT OUT I LOST CONTROL I MASHED BREAKS AND NOTHING STOPPED THE CAR VEERED TO THE RIGHT CRASHING INTO

20180327Component: AIR BAGSCrash reported2 injured

TL* THE CONTACT OWNED A 2007 SATURN ION. THE CONTACT STATED THAT WHILE DRIVING AT 5 MPH, A VEHICLE CRASHED INTO THE DRIVER'S SIDE OF THE CONTACT'S VEHICLE. THE CONTACT STATED THAT THE AIR BAGS DID NOT

20130610Component: AIR BAGSCrash reported2 injured

TL* THE CONTACT OWNS A 2007 SATURN ION. THE CONTACT STATED THAT HE WAS INVOLVED IN A CRASH WHERE A VEHICLE CUT IN FRONT OF THE CONTACT'S VEHICLE. THE AIR BAGS FAILED TO DEPLOY. THE CONTACT AND A PASS

Showing the 5 most serious of 1090 complaints filed with NHTSA.

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