2005 Mercury Montego Service and Repair Manual

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Factory-Grade Data

The 2005 Mercury Montego Service and Repair Manual is a practical, workshop-ready reference for maintenance, diagnostics, and repairs. Use it to troubleshoot symptoms, follow step-by-step procedures, verify specifications, and confirm wiring and connector locations before replacing parts.

Ideal for technicians and DIY owners, it supports everything from routine service to deeper mechanical and electrical work—including drivability, no-start, warning lights, overheating, brake and suspension issues, HVAC faults, and circuit testing.

Trims covered

  • Luxury Sedan 4-Door
  • Premier Sedan 4-Door

Engines covered

  • 3.0L 2968CC 181Cu. In. V6 GAS DOHC Naturally Aspirated

What’s inside

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

Why this manual matters

  • Faster diagnostics with system-based troubleshooting and wiring diagrams
  • Clear procedures and reference sections to reduce guesswork and rework
  • Helpful for maintenance planning and verifying parts/specs before repairs

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Vehicle Safety Data

2005 Mercury Montego Recalls & Complaints

NHTSA #05V51500009/11/2005Component: FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING

ON CERTAIN PASSENGER VEHICLES, THE STRAPS THAT SECURE THE FUEL TANK TO THE VEHICLE BODY MAY BREAK, CAUSING THE FUEL TANK AND FUEL TANK HEAT SHIELD TO DROP ON THE DRIVESHAFT (ALL WHEEL DRIVE VEHICLES)

Consequence

IF THIS HAPPENS, DRIVERS MAY NOTICE A NOISE OR A FUEL LEAK. A FUEL LEAK IN THE PRESENCE OF AN IGNI

Remedy

DEALERS WILL REPLACE BOTH FUEL TANK STRAPS. THE RECALL BEGAN ON DECEMBER 1, 2005. OWNERS MAY CO

TSB #10109070

The Powertrain Control/Emissions Diagnosis (PC/ED) manual has been revised for diagnosing electronic throttle bodies (ETBs). The ETC_ACT and ETC_DSD PIDs should not used to diagnose possible ETB concerns. The IDS has a limited refresh rate

TSB #10051815

FORD: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. MOMENTARY ENGINE IDLE RPM SURGE MAY BE INTERMITTENT AND MAY OCCUR, DUE TO DEPOSITS BUILDUP IN THROTTLE BODY, AT LOW SPEEDS, WHILE PARKING OR ENTERING DRIVEWAY AND CHECK ENGINE LAMP MAY ILLU

TSB #10024829

TRACTION CONTROL LAMP ON--NO DTC'S PRESENT, OR DTC P1889 IN DIFFERENTIAL ELECTRONIC MODULE (DEM). *NJ

TSB #10023294

FORD\MERCURY SERVICE CAMPAIGN: SEE DOCUMENT SEARCH BUTTON FOR OWNER LETTER. CERTAIN 2005 THROUGH 2007 FWD AND AWD FORD FIVE HUNDRED, FREESTYLE AND MERCURY MONTEGO VEHICLES - REAR BRAKE WEAR. ALSO HAVE AN OWNER'S LETTER. *NJ UPDATED 1/25/08.

TSB #10022294

TRANSMISSION HARSH SHIFTING - NO DTC'S - MILEAGE OVER 20,000 MILES. *KB

TSB #10022241

MIL WITH DTC P0106 AND/OR P0109. *KB

TSB #10021463

REAR BRAKE DRAG, NOISE, DUST, AND/OR PREMATURE PAD WEAR. *KB

TSB #10021444

MIL ON WITH DTC P0191 - FUEL RAIL PRESSURE SENSOR CIRCUIT PERFORMANCE. *KB

Showing the 8 most recent of 48 technical service bulletins on file with NHTSA.

20091116Component: AIR BAGSCrash reported2 injured

MY PARENTS WERE INVOLVED IN A HEAD ON ACCIDENT WITH A DRUNK DRIVER WHO HAD CROSS THE CENTER LINE, IN WHICH CASE NONE OF THE AIRBAGS WERE DEPLOYED. THE BUNT FORCE OF THE ACCIDENT WAS TO THE PASSENGER

20111116Component: POWER TRAINCrash reported1 injured

PURCHASED CAR ON 10/3/2011 FROM DRIVETIME MOTORS. ON THE WAY HOME, CAR HAD OBVIOUS TRANSMISSION PROBLEMS. TOOK IN FOR SERVICE ON 10/5/2011, AND TRANSMISSION WAS REPLACED. UPON TESTING, PRIOR TO PIC

20081021Component: POWER TRAIN:AUTOMATIC TRANSMISSIONCrash reported1 injured

WHILE DRIVING DOWN THE FREEWAY AT ABOUT 50 MPH I WENT TO ACCELERATE AND THE TRANSMISSION SPUTTERED AND THEN TRIED TO DOWNSHIFT BUT INSTEAD LOCKED UP AND CAUSED THE CARS FRONT TIRES TO SQUEAL AND A RAP

20080611Component: STRUCTURE:FRAME AND MEMBERSCrash reported1 injured

MY HUSBAND WAS DRIVING A 2005 MERCURY MONTEGO ON A HIGHWAY AT 55MPH WHEN A JEEP LIBERTY CROSSED THE MEDIAN AND IMPACTED HIS CAR. IT WAS A SHEARING IMPACT, NOT A SIDE IMPACT. OUR REAR DRIVER'S SIDE

20070403Component: AIR BAGS:FRONTALCrash reported1 injured

MY FATHER AGE 81 WAS INVOLVED IN A CRASH ON 1-20-07 IN WICH HE IMPACTED THE REAR OF A SEMI TRACTOR TRAILOR COMBO@ APPROX. 40 MPH. THE TRAILOR HAD A BAR/BUMPER EXTENDING ACROSS THE BACK AND DOWN, AND

Showing the 5 most serious of 190 complaints filed with NHTSA.

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