2004 Yamaha G22-EZ "G-MAX" (48V - DC MOTOR) Service and Repair Manual

For the 2004 G22-EZ, a 48-volt G-MAX coded G22EZ, the factory documentation is LIT-19616-22-04.

Yamaha wrote that volume to serve model years 2003 to 2007 and fifteen variants of the G22 and G23 line, the carbureted cars and the UMAX Medium Duty utility models included. It is the consolidated reference for the platform, and the year-specific notes are kept where they belong, in the procedures.

Typical jobs it covers

• Battery pack and charger inspection
• Solenoid and controller testing with expected readings
• Motor removal, brush inspection and reassembly
• Rear axle and brake overhaul to factory limits
• Steering and front suspension adjustment

Complete wiring diagrams support the electrical work, and every fastener that matters has a torque figure printed beside it.