2004 Ford Explorer Sport Trac Service and Repair Manual

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Factory-Grade Data

The 2004 Ford Explorer Sport Trac service and repair manual is a detailed, OEM-style reference for diagnostics, maintenance, and repair work. Use it to verify procedures, specifications, and system information before you start a job.

You'll find coverage across key vehicle systems with clear section structure, including wiring diagrams and powertrain, braking, steering, suspension, HVAC, and electrical topics. Digital format makes it easy to search while you work.

Trims covered

  • XLS Crew Cab Pickup 4-Door
  • XLT Crew Cab Pickup 4-Door

Engines covered

  • 4.0L 245Cu. In. V6 GAS SOHC Naturally Aspirated
  • 4.0L 245Cu. In. V6 FLEX SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

2004 Ford Explorer Sport Trac Recalls & Complaints

NHTSA #06E02600023/03/2006Component: EXTERIOR LIGHTING

CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT E

Consequence

WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING I

Remedy

PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON AP

NHTSA #06E05600013/06/2006Component: FUEL SYSTEM, GASOLINE

CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE

Consequence

FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION

Remedy

UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST

TSB #10019947

NEUTRAL TOW CAPABILITY - SERVICE KIT REQUIREMENTS. *TT

TSB #10018938

VIBRATION DIAGNOSIS - TIRE/WHEEL RUNOUT. *TT

TSB #10018934

NEUTRAL TOW CAPABILITY -- SERVICE KIT REQUIREMENTS. *TT

TSB #10018061

STEERING SHUDDER DURING LOW SPEED MANEUVERS - 4.0L ENGINE. *TT

TSB #10017899

NO 3RD GEAR, DTC P0733 (3RD GEAR INCORRECT RATIO) AND FLASHING TCIL - VEHICLES BUILT PRIOR TO 9/23/2004. *TT

TSB #10017891

FRONT AXLE LEAKS FLUID FROM VENT TUBE - VEHICLES EQUIPPED WITH 4X4 OR AWD. *TT

TSB #10017860

MALFUNCTION INDICATOR LAMP COMING ON WITH DIAGNOSTIC TROUBLE CODES (DTCS) P0171, P0172, P0174 AND/OR P0175 (FUEL SYSTEM TOO RICH OR LEAN). *TT

TSB #10016814

IRREGULAR TIRE WEAR. *SC

Showing the 8 most recent of 28 technical service bulletins on file with NHTSA.

20060908Component: STEERING:RACK AND PINION:RACKCrash reported3 injured

DT*: THE CONTACT STATED WHILE DRIVING 40 MPH THE STEERING WHEEL LOCKED UP AND THE CONTROL OF THE VEHICLE WAS LOST RESULTING IN AN ACCIDENT AND INJURIES. THE RECIRCULATION BALL AND

20060908Component: AIR BAGSCrash reported3 injured

DT*: THE CONTACT STATED WHILE DRIVING 40 MPH THE STEERING WHEEL LOCKED UP AND THE CONTROL OF THE VEHICLE WAS LOST RESULTING IN AN ACCIDENT AND INJURIES. THE RECIRCULATION BALL AND

20060908Component: EXTERIOR LIGHTING:TURN SIGNALCrash reported3 injured

DT*: THE CONTACT STATED WHILE DRIVING 40 MPH THE STEERING WHEEL LOCKED UP AND THE CONTROL OF THE VEHICLE WAS LOST RESULTING IN AN ACCIDENT AND INJURIES. THE RECIRCULATION BALL AND

20060908Component: EQUIPMENT:APPLIANCE:AIR CONDITIONERCrash reported3 injured

DT*: THE CONTACT STATED WHILE DRIVING 40 MPH THE STEERING WHEEL LOCKED UP AND THE CONTROL OF THE VEHICLE WAS LOST RESULTING IN AN ACCIDENT AND INJURIES. THE RECIRCULATION BALL AND

Showing the 4 most serious of 108 complaints filed with NHTSA.

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