2004 BMW 325xi Service and Repair Manual

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Factory-Grade Data

2004 BMW 325xi service and repair manual a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What's included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • Base Sedan 4-Door
  • Base Wagon 4-Door

Engines covered

  • 2.5L 2494CC 152Cu. In. l6 GAS DOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Payment methods

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  • Bancontact
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  • Visa

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Vehicle Safety Data

2004 BMW 325xi Recalls & Complaints

NHTSA #11V43800026/08/2011Component: EXTERIOR LIGHTING:TAIL LIGHTS

BMW IS RECALLING CERTAIN MODEL YEAR 2002-2005 325I, 325XI, 330I, AND 330XI VEHICLES MANUFACTURED FROM SEPTEMBER 1, 2001, THROUGH MARCH 1, 2005. OVER TIME, RESISTANCE IN THE ELECTRICAL CONTACTS MAY CA

Consequence

INTERMITTENT LIGHT OPERATION REDUCES THE ABILITY TO WARN OTHER MOTORISTS OF THE DRIVER'S INTENTIONS.

Remedy

BMW WILL NOTIFY OWNERS, AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGA

NHTSA #20V01800015/01/2020Component: AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE

BMW of North America, LLC (BMW) is recalling certain 2000-2005 323iT, 325iT, 325xiT, 320i, 323i, 325i, 325xi, 328i, 330i and 330xi and 2000-2006 323Ci, 325Ci, 328Ci, 330Ci, M3 Coupe, 323Cic, 325Cic, 3

Consequence

An inflator explosion may result in sharp metal fragments striking the driver or other occupants res

Remedy

BMW will notify owners, and dealers will replace the passenger's front air bag, free of charge. The

TSB #10249027

The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This document covers important information for the dealer on ho

TSB #10249437

The basic conditions for initializing the power windows are not met.

TSB #10194296

Diagnosis of Compound Brake System Complaints in M Vehicles: 1. Visible cracks are caused by high thermal stresses during rapid heating and cooling of the brake discs. Braking from high speed with cold brake components (less than 212 degree

TSB #10184591

SERVICE ACTION - HEAD AIR BAG HOLDER RETROFIT: A rattle noise may develop from the head air bag (ITS) gas generator contacting adjacent component. This noise can be heard while driving on an uneven roadway.

TSB #10182619

Discharged Battery Energy Diagnosis Must Be Performed: The electrical system of BMW vehicles has been subject to an ongoing development process over the last few years. This has led to increased demands being placed on the battery. This doc

TSB #10160287

TAKATA AIR BAG RECALL-RELATED SHORT-TERM ALTERNATE TRANSPORTATION AND CONSEQUENTIAL REPAIRS This Service Information bulletin supersedes SI B01 31 18 dated October 2018.

TSB #10160244

TAKATA AIR BAG RECALL-RELATED SHORT-TERM ALTERNATE TRANSPORTATION AND CONSEQUENTIAL REPAIRS This Service Information bulletin supersedes SI B01 31 18 dated October 2018.

TSB #10154816

In an effort to improve the completion rate on Takata air bag recall affected vehicles; BMW NA has expanded the BMW Ultimate Rewards platform to include a new Recall Support page. This page will allow IRFs to check their customers VINs for

Showing the 8 most recent of 18 technical service bulletins on file with NHTSA.

20210602Component: AIR BAGSCrash reported1 injured

The contact owned a 2004 BMW 325XI. The contact stated while driving 45 mph, the vehicle was struck by another vehicle on the passenger’s side causing the passenger’s side mirror to detach from th

20160824Component: AIR BAGSCrash reported1 injured

BMW JOINTLY OWNED VEHICLE, WAS NOT RETURNED TO CUSTOMERS ON DEMAND, NOR SWAPPED AS IS CUSTOMARY BUSINESS PRACTICE (I.E. BMW REPAIR/RECALLED FOR BMW LOANER CAR), AND HELD FOR UNREASONABLE AMOUNT OF TIM

20160824Component: ENGINECrash reported1 injured

BMW JOINTLY OWNED VEHICLE, WAS NOT RETURNED TO CUSTOMERS ON DEMAND, NOR SWAPPED AS IS CUSTOMARY BUSINESS PRACTICE (I.E. BMW REPAIR/RECALLED FOR BMW LOANER CAR), AND HELD FOR UNREASONABLE AMOUNT OF TIM

20160824Component: UNKNOWN OR OTHERCrash reported1 injured

BMW JOINTLY OWNED VEHICLE, WAS NOT RETURNED TO CUSTOMERS ON DEMAND, NOR SWAPPED AS IS CUSTOMARY BUSINESS PRACTICE (I.E. BMW REPAIR/RECALLED FOR BMW LOANER CAR), AND HELD FOR UNREASONABLE AMOUNT OF TIM

20160726Component: AIR BAGSCrash reported1 injured

BMW 325XI 2004, AFTER SUBSTANTIAL OR UNREASONABLE DELAY IN THE BMW RETURN, WAS PERCEIVED TO BE RENDERED UNSAFE/UNSATISFACTORY/INCOMPLETE, WITH AIRBAG DEFECTS/SPILLOVER EFFECTS, OR RELEASED WITH KNOWN

Showing the 5 most serious of 72 complaints filed with NHTSA.

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