2002 Ford E-450 Econoline Super Duty Service and Repair Manual

This factory service and repair manual for the 2002 Ford E-450 Econoline Super Duty covers the Custom and Custom Stripped trims of the incomplete chassis and the two-door cutaway. Engines are the 6.8L SOHC V10, the 7.3L OHV turbocharged diesel V8 and the 5.4L SOHC V8 with gasoline or CNG fueling. The manual's procedures, specifications, torque values, wiring diagrams and diagnostics cover each of those engines and the chassis they sit in, and the fuel system procedures bear directly on the fuel filter campaign that appears on this year's federal record.

Engines covered

• 6.8L V10 (415 cu in) — SOHC, naturally aspirated, gasoline
• 7.3L V8 (445 cu in) — OHV, turbocharged, diesel
• 5.4L V8 (330 cu in) — SOHC, naturally aspirated, CNG or gasoline

Body styles covered

• Chassis, incomplete
• 2-door cutaway

Trims covered

• Custom
• Custom Stripped

Known issues on the 2002 E-450 Econoline Super Duty. This model year has three recalls on federal record. One concerns aftermarket Purolator fuel filters whose quick connectors may not fully seat even when they feel attached, so fuel can spill and ignite. The other two involve speed control: a deactivation switch on gasoline and natural gas engines that may overheat, and a broad Ford campaign carrying a vehicle fire risk. Owners have logged 13 complaints with NHTSA, mostly about tires, with the engine and electrical system each drawing a couple. Fuel system, speed control and engine procedures, specifications and wiring diagrams in the manual address those subjects.