1997 Chevrolet W5500 Tiltmaster Service and Repair Manual

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This factory service and repair manual covers the 1997 Chevrolet W5500 Tiltmaster, a W5R042 low tilt straight truck powered by the turbocharged 7.1L inline-six diesel of 435 cubic inches. The manual gives the removal and installation procedures, torque values, diagnostic charts and wiring diagrams for the engine, driveline, brakes, steering and electrical system of this model year.

Engines covered

  • 7.1L inline-six (435 cu in) — turbocharged, diesel

Body styles covered

  • Straight truck, low tilt

Trims covered

  • W5R042

Known issues on the 1997 W5500 Tiltmaster. One recall is on federal record: the front axle brake hoses could be damaged while the axle assembly was transported with the hoses attached, so dealers inspected both front hoses and replaced any damaged hose (campaign 97V087002). NHTSA lists no owner complaints. The manual's brake hose inspection and replacement procedures and fitting torque values cover this repair.

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