1991 Yamaha G5 SUN CLASSIC (36V - DC MOTOR) Service and Repair Manual

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For 1991 the electric Sun Classic carries model code G5EG, and its service information is in Yamaha part number LIT-11616-07-10.

That book was not written for one year. It runs from 1990 to 1995 and takes in the carbureted G5 cars alongside the 36-volt DC-motor G5-EF, G5-EG and G5-EH variants, with the differences between drive types called out where a procedure diverges.

Main sections

  • Drive motor and control circuit service
  • Battery and charging system checks
  • Brakes, steering, front and rear suspension
  • Torque specifications and service limits
  • Wiring diagrams and troubleshooting charts

Confirm G5EG against the plate on the car and LIT-11616-07-10 against the manual, and fitment is settled. From there the book gives the factory's order of work for each assembly, so a motor overhaul or a brake rebuild is done in the sequence Yamaha intended and finished to the figures the dealer network used.

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