1991 Volvo 740 Service and Repair Manual

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Factory-Grade Data

1991 Volvo 740 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • T Wagon 4-Door
  • T Sedan 4-Door
  • Base Sedan 4-Door
  • Base Wagon 4-Door

Engines covered

  • 2.3L 2316CC l4 GAS SOHC Turbocharged
  • 2.3L 2316CC l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Volvo 740 Recalls & Complaints

NHTSA #91V07500006/05/1991Component: SEAT BELTS:FRONT:ANCHORAGE

SAFETY BELTS ARE DESIGNED TO BE ROUTED UNDER A DIAGONAL CROSS BRACE DURING FASTENING. THE INSTRUCTIONAL LABELS FOR THE BELT ROUTING ARE INADEQUATE, AND CAN RESULT IN INADVERTENT RELEASE OF THE BELT BU

Consequence

CONSEQUENCE OF DEFECT: SAFETY BELT MISUSE COULD CAUSE THE SEAT OCCUPANT TO FACE GREATER RISK OF INJ

Remedy

INSTALL LABELS TO INSTRUCT THE USER IN PROPER SAFETY BELT ROUTING; ALSO REPLACE SAFETY BELT BUCKLES.

TSB #10212891

VIDA QR Scanner Mobile App

TSB #10212892

Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)

TSB #10181041

Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality

TSB #10178503

Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality

TSB #10171676

Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality

TSB #10169389

This is a Service Manager Bulletin: Technician Skillset Requirments

TSB #10169391

Software Installation Policy changes.

TSB #10169393

This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to the swapped control module and in certain cases several other co

Showing the 8 most recent of 65 technical service bulletins on file with NHTSA.

20050606Component: VEHICLE SPEED CONTROLCrash reported1 injured

DT: THE OWNER TRIED TO PARK CAR AND WAS SLOWY GOING INTO THE PARKING SPACE. ALL OF SUDDEN THE CAR ACCERELATED AND IT CRASHED INTO A WALL OF A BUILDING. THEN, CAR SMOKED. OWNER SUSTAINED INJURIES

20021030Component: AIR BAGS:FRONTALCrash reported1 injured

WHILE DRIVING THE VEHICLE HAD STOP ON A TRAFIC LIGHT AND THEN BEARLY REALESED THE BRAKE PAD AND INPACTED THE FRONT VEHICLE THAT LET THE AIR BAGS DEPLOY. MANUFACTOR WAS CONTACTED AND STATED THAT THE RE

19991013Component: AIR BAGS:FRONTALCrash reported1 injured

FALSE DEPLOYMENT OF AIR BAG CAUSED INJURY TO CONSUMER. (ATTORNEY FOR CONSUMER). MJS

19990511Component: AIR BAGS:FRONTALCrash reported1 injured

VEHICLE WAS INVOLVED IN A COLLISION AT 5 MPH . AFTER THE VEHICLE WAS AT A COMPLETE STOP AIRBAG DEPLOYED, CAUSING THE DRIVER TO SUSTAIN MINOR INJURIES. THE MANUFACTURER WILL BE NOTIFIED. *AK

19960604Component: AIR BAGS:FRONTALCrash reported1 injured

ASK FOR EXT. 148. HEAD ON ACCIDENT AND AIR BAG DID NOT DEPLOY. SEAT BELT WAS ACTIVE. *AK CONSUMER WAS INJURED IN ACCIDENT. *SLC

Showing the 5 most serious of 24 complaints filed with NHTSA.

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