1991 Volvo 240 Service and Repair Manual

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Factory-Grade Data

1991 Volvo 240 service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you troubleshoot accurately, follow step-by-step repair procedures, and reference wiring diagrams and system sections quickly while you work.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Wiring diagrams and electrical sections
  • Powertrain, brakes, steering, suspension, HVAC and more

Trims covered

  • SE Wagon 4-Door
  • Base Sedan 4-Door
  • Base Wagon 4-Door

Engines covered

  • 2.3L 2316CC l4 GAS SOHC Naturally Aspirated

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Volvo 240 Recalls & Complaints

No active recalls The 1991 Volvo 240 has no recalls on file with NHTSA.
TSB #10212891

VIDA QR Scanner Mobile App

TSB #10212892

Shipping and Handling of Volvo Lithium-ion 48V Mild Hybrid Battery to Global Battery Solutions (GBS)

TSB #10181041

Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality

TSB #10178503

Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality

TSB #10171676

Mandatory Tool List bulletin: Volvo mandatory Special Tools are necessary for technicians to properly diagnose and repair Volvo cars. They are used in development of Volvo labor operations and repair methods, and promote safety and quality

TSB #10169389

This is a Service Manager Bulletin: Technician Skillset Requirments

TSB #10169391

Software Installation Policy changes.

TSB #10169393

This is a Technical Journal: Swapping control modules from vehicle to vehicle for diagnostics should be avoided. Swapping control modules may result in consequential damage to the swapped control module and in certain cases several other co

Showing the 8 most recent of 64 technical service bulletins on file with NHTSA.

20151028Component: SEATSCrash reported1 injured

I JUST SAW ON THE NEWS ABOUT SEATS FALLING BACK DURING ACCIDENT WHEN I WAS HIT BY A TRACTOR-TRAILER IN 2002 TWO VOLVO 240 MY SEAT WENT ALL THE WAY BACK LIKE THE NEWS SHOWED LUCKILY NO ONE WAS IN THE

19971024Component: AIR BAGSCrash reported1 injured

AIRBAG IS DESIGNED/LOCATED IN SAME LOCATION WITH THE HORN CAUSING SERIOUS HAND INJURY WHEN AIRBAG DEPLOYED, AS DRIVERS HAND WAS ON THE HORN DURING VEHICLE COLLISION.

19971002Component: AIR BAGS:FRONTALCrash reported1 injured

VIOLENT DEPLOYMENT OF DRIVER'S AIR BAG UPON IMPACT, RESULTED IN A SEVERLY FRACTURED WRIST AND FOREARM ABRASIONS AND BRUISES. *AK

19950109Component: AIR BAGS:FRONTALCrash reported1 injured

DURING HEAD ON COLLISION AIR BAG DID NOT DEPLOY. TT

20180322Component: AIR BAGSCrash reported

"TAKATA RECALL" UNKNOWN

Showing the 5 most serious of 19 complaints filed with NHTSA.

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