1991 Volkswagen Sedan Service and Repair Manual

This factory service and repair manual for the 1991 Volkswagen Sedan deals with a 2-door coupe powered by a 1.6L flat-four displacing 97 cubic inches. The valves sit overhead, there is no turbocharger or supercharger, and the fuel is gasoline. For this model year the Sedan came in a single trim, Base. Procedures, specifications and torque values are given for that horizontally opposed engine and for the fuel, ignition, brake, suspension, steering and electrical systems that surround it.

Engines covered

• 1.6L flat-four (97 cu in) — OHV, naturally aspirated, gasoline

Body styles covered

• 2-door coupe

Trims covered

• Base

Known issues on the 1991 Sedan. This coupe relies on the flat-four and the systems that feed and fire it. The manual sets out procedures and specifications for the engine, fuel system and ignition, gives torque values for the drivetrain, brakes, suspension and steering, and supplies wiring diagrams and diagnostics for the electrical system. Body procedures apply to the coupe shell of the Base trim.