1991 Volkswagen Corrado Service and Repair Manual

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Factory-Grade Data

1991 Volkswagen Corrado service and repair manual — a detailed, factory-style reference for maintenance, diagnostics, and repair. Use it to confirm correct procedures, specifications, and system coverage before you start work.

Designed for technicians and DIY owners, this manual helps you diagnose issues correctly, follow proven repair steps, and use wiring diagrams and system sections to track faults faster.

What’s included

  • Step-by-step repair procedures and service information
  • Specifications and reference data (where provided)
  • Electrical diagnostics with wiring diagrams
  • Coverage across major systems: engine, transmission/driveline, brakes, steering, suspension, HVAC, and more

Trims covered

  • G60 Coupe 2-Door

Engines covered

  • 1.8L 1781CC l4 GAS SOHC Supercharged

Index / Table of contents

  • Body
  • Brakes
  • Chassis Electrical
  • Driveline
  • Engine Cooling
  • Engine Electrical
  • Engine Mechanical
  • Engine Performance & Emission Controls
  • Fuel System
  • General Information & Identification
  • Heating, Ventilation, & Air Conditioning
  • Hybrid & Electric Vehicle Systems
  • Steering
  • Suspension
  • Transmission, Clutch, & Transfer Case
  • Wiring Diagrams

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Vehicle Safety Data

1991 Volkswagen Corrado Recalls & Complaints

NHTSA #91V06800022/04/1991Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP

THE FUEL FILTER HOUSING, WHICH SERVES AS THE BASE FOR THE FUEL PUMP (LOCATED IN THE FUEL TANK) COULD DEFORM, RESULTING IN THE FUEL PUMP BECOMING LOOSE.

Consequence

A LOOSE AND IMPROPERLY SEATED FUEL PUMP CAN CAUSEREDUCED FUEL FLOW TO THE ENGINE RESULTING IN POSSIB

Remedy

REPLACE FUEL FILTER.

NHTSA #92V05800014/04/1992Component: FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS

THE FUEL HOSE ATTACHED TO THE FUEL DISTRIBUTION RAIL ON THE ENGINE MAY SHRINK BEYOND THE CLAMP FORCE OF THE FUEL HOSE CLAMPS, ALLOWING FUEL TO LEAK.

Consequence

FUEL LEAKAGE IN THE ENGINE COMPARTMENT CAN CAUSE AN UNDERHOOD FIRE IF THE FUEL COMES IN CONTACT WITH

Remedy

REPLACE THE FUEL HOSE ATTACHED TO THE FUEL RAIL AND INSTALL A NEW SPRING TYPE SELF-TIGHTENING CLAMP.

TSB #10213836

Airbag Issues.

TSB #10159010

The part number listed in the document is to be returned if it meets the criteria provided.

TSB #10157383

VAS 6154 Replacement Part Setup Guide

TSB #10155644

This special notice is to inform dealers to return all part numbers listed in the document and order the superseded part numbers going forward.

TSB #10128105

This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, technical bulletins, pending service solutions, tech tips, campaigns, updates, and suggestions.

TSB #10128104

This document contains the VW Elsa Newsletter that contains a general overview of wiring diagrams updates, ElsaPro infomedia icons grayed out, workshop equipment tool storage application, technical bulletins, pending service solutions, tech

TSB #10128055

This communication is to update our ProFi dealers of the current status of the latest inbound and outbound ProFi requests.

TSB #10126785

Update model year applicability to include 2017.

Showing the 8 most recent of 12 technical service bulletins on file with NHTSA.

20131127Component: STRUCTURE:BODYCrash reported

I WAS DRIVING DOWN HOPE ROAD HEADING TO BEARINGS & SEALS TO GET SOME OIL WHILE PASSING JAMAICA COLLEGE IN THE DUAL PASSAGE LANE I WAS ON THE RIGHT SIDE OF THE ROAD (WITH THE ISLAND TO THE RIGHT SIDE O

19950407Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITEDCrash reported

ABS: ANTI-LOCK BRAKE PUMP FAILED; LOST ALL BRAKING POWER; CAUSED ACCIDENT. TT

20170118Component: ENGINE

FOUND VEHICLE HAS A BAD HEATER CORE. WHILE DOING RESEARCH I FOUND THE VEHICLE HAS A RECALL WITH RECALL ID IS 96V-115. THE VIN FALLS WITHIN THE COVERED RECALL PER THE DOCUMENT I'M ATTACHING AND VOLKSWA

19990818Component: FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM

NO SUMMARY

19990818Component: ELECTRICAL SYSTEM:WIRING: REAR COMPARTMENT/TRUNK

NO SUMMARY

Showing the 5 most serious of 9 complaints filed with NHTSA.

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