1991 Dodge W250 Service and Repair Manual

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This factory service and repair manual for the 1991 Dodge W250 serves a Base-trim truck that came as an extended cab pickup, a standard cab pickup or a cab & chassis, each with 2 doors. Its engines range from naturally aspirated gasoline V8s of 5.2L and 5.9L to a 5.9L turbocharged diesel inline-six, and the three share overhead valves. Engine, fuel system and cooling procedures, specifications and diagnostics are provided, along with torque values and wiring diagrams for the drivetrain, brakes, steering, suspension and body.

Engines covered

  • 5.2L V8 (318 cu in) — OHV, naturally aspirated, gasoline
  • 5.9L inline-six (359 cu in) — OHV, turbocharged, diesel
  • 5.9L V8 (360 cu in) — OHV, naturally aspirated, gasoline

Body styles covered

  • 2-door extended cab pickup
  • 2-door standard cab pickup
  • 2-door cab & chassis

Trims covered

  • Base

Known issues on the 1991 W250. Owners have filed 6 complaints about the 1991 W250 with NHTSA. Hydraulic service brakes and vehicle speed control each account for 2, while the electrical system, power train and steering have 1 apiece. Brake procedures, specifications and torque values, electrical wiring diagrams and diagnostics, and power train and steering procedures address those areas, as do engine specifications for the turbocharged diesel inline-six and the gasoline V8s.

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