1987 Audi 5000 Quattro Service and Repair Manual
This 1987 Audi 5000 Quattro factory service and repair manual is built around this exact model year and trim lineup, so the specifications, adjustment values, and repair sequences inside are the ones Audi published for your car, not a generic stand-in from another 5000 Quattro year.
Engines covered
- 2.3L inline-five — SOHC, naturally aspirated, gasoline
- 2.2L inline-five — SOHC, turbocharged, gasoline
Body styles covered
- 4-door sedan
- 4-door wagon
Trims covered
- CS
- S
Known issues on the 1987 5000 Quattro. Four recalls are on federal record for this model year. The first covers the transaxle: differential oil evaporates over time, and low oil levels lead to premature bearing and gear wear that can end in differential failure, cutting power to the drive wheels or, in extreme cases, locking the front wheels and causing rapid deceleration and loss of control. The second covers the rear brake calipers, which can bind and overheat, producing a spongy pedal and possible loss of one brake circuit. The third covers the fuel tank: repeated topping-off during refueling reduces the vapor expansion space, letting vapors escape past the charcoal filter and risk ignition from exhaust system heat. The fourth covers the fuel injection seals, which can harden from heat and alcohol content in some fuels and allow fuel to leak onto hot engine components, risking an engine compartment fire. Owners have filed 13 complaints for the year, and no technical service bulletins are logged. The factory diagnostic and repair procedures behind each of those systems are here.
From a differential oil check to a rear caliper inspection or tracing a fuel injection seal leak, it keeps you on the OEM procedure and the correct specification for your specific 1987 5000 Quattro.
THE DIFFERENTIAL OIL OF THE TRANSAXLE IS LOST OVER TIME DUE TO EVAPORATION. LOW OIL LEVELS CAUSE PREMATURE BEARING AND GEAR WEAR AND EVENTUAL FAILURE OF THE DIFFERENTIAL.
IN THE EVENT OF FAILURE, THE VEHICLE'S DRIVE WHEELS COULDLOSE POWER. IN EXTREME CIRCUMSTANCES, THE FRONT WHEELS LOCK, CAUSING RAPIDDECELERATION RESULTING IN POSSIBLE LOSS OF VEHICLE CONTROL AND AN ACC
DRAIN AND REPLACE THE DIFFERENTIAL GEAR OIL WITH OIL HAVING HIGHER PERFORMANCE CHARACTERISTICS.
CERTAIN REAR BRAKE CALIPERS COULD BIND AND CONSEQUENTLY OVERHEAT.
OVERHEATED CALIPERS COULD CAUSE BRAKE PEDAL TO FEELSPONGY AND COULD RESULT IN ONE BRAKE CIRCUIT BECOMING INOPERATIVE. BRAKINGABILITY WOULD BE AFFECTED.
REQUIRES INSPECTION OF BRAKE CALIPERS AND REPLACEMENT OF CALIPERS AS NECESSARY.
REPEATED TOPPING OFF OF FUEL TANK DURING REFUELING REDUCES THE EXPANSION SPACE WITHIN THE TANK ALLOWING VAPORS TO ESCAPE FROM THE CHARCOAL FILTER TO OUTSIDE RATHER THAN BEING INDUCTED INTO THE ENGINE.
ESCAPING VAPORS COULD IGNITE BY HEAT EMITTED BY THEEXHAUST SYSTEM.
INSTALL REDESIGNED FILLER NECK AND A NEW VENT VALVE AND HOSE FOR CHARCOAL FILTER. ALSO, STOP REFUELING WHEN PUMP NOZZLE SHUTS OFF.
FUEL INJECTION SEALS MAY HARDEN, DUE TO HIGH TEMPERATURE AND ALCOHOL IN SOME FUELS, AND ALLOW FUEL TO ESCAPE INTO THE ENGINE COMPARTMENT.
FUEL DRIPPING ONTO HOT ENGINE COMPONENTS COULD CAUSE ANENGINE COMPARTMENT FIRE.
REPLACE ENGINES FUEL INJECTOR SEALS WITH IMPROVED SEALS PLUS IMPROVEMENTS DESIGNED TO BETTER INSULATE THE ENGINE AGAINST FIRE RISK.
WHEN MAKING A TURN THE CAR WENT ONE WAY WHEN THE WHEEL WAS TURNED ANOTHER. THE STEERING COLUMN BROKE AND THE CAR HIT A BARRIER. PLEASE DESCRIBE. TT
WHEN MAKING A TURN THE CAR WENT ONE WAY WHEN THE WHEEL WAS TURNED ANOTHER. THE STEERING COLUMN BROKE AND THE CAR HIT A BARRIER. PLEASE DESCRIBE. TT
SUDDEN ACCELERATION, CAUSING ACCIDENT ON 2ND TIME. *TW
SUNVISOR COMES DOWN UNEXPECTEDLY, OBSTRUCTING VIEW. (1ST VEHICLE ON 602405)
IGNITION SWITCH FAILED.
STICKING ACCELERATOR, CAUSING VEHICLE TO ACCELERATE. *AK
FUEL TANK PEELING/FLAKING, CONTAMINATING FUEL SYSTEM, RESULTING IN STALLING. *AK
SWITCH WHICH CONTROLS THE HEADLIGHTS, WIPERS, CRUISE CONTROL AND TURN SIGNALS WORK INTERMITTENTLY.
Showing the 8 most serious of 13 complaints filed with NHTSA.
