{"title":"Suzuki XL-7 Service and Repair Manuals","description":"","products":[{"product_id":"2002-suzuki-xl-7-service-repair-manual","title":"2002 Suzuki XL-7 Service and Repair Manual","description":"\u003cp\u003eSold as the Grand Vitara XL-7, the 2002 model was a stretched Grand Vitara with a body-on-frame chassis, optional third-row seating and rear- or four-wheel drive. Power came from the Suzuki-built 2.7L H27A V6, and 2002 marked the model's US sales peak. Trims ran Base, Plus, Touring and Limited. Early XL-7s differ from later ones in trim content and some components, so this factory service and repair manual is matched to 2002, with procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.7L V6 — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sport utility\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eBase\u003c\/li\u003e\n\u003cli\u003eLimited\u003c\/li\u003e\n\u003cli\u003ePlus\u003c\/li\u003e\n\u003cli\u003eTouring\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2002 XL-7.\u003c\/strong\u003e Four recalls are on federal record. Some windshields may not be properly bonded because of poor paint adhesion; the accelerator cable casing cap at the firewall can crack and fray the cable so it sticks; moisture can freeze in the fuel pressure regulator in extreme cold and leak fuel at start-up; and on vehicles with 16-inch wheels the front brake discs may break under sustained braking on steep grades. Sixty-seven owner complaints are logged with NHTSA. This manual's brake, fuel, throttle and electrical chapters include the torque values, routing views and inspection steps needed for that work.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125088297182,"sku":"SUZUKIXL72002SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2002-suzuki-xl-7-service-repair-manual.png?v=1790671714"},{"product_id":"2003-suzuki-xl-7-service-repair-manual","title":"2003 Suzuki XL-7 Service and Repair Manual","description":"\u003cp\u003eBy 2003 the Grand Vitara XL-7 was in its third season, still pairing a ladder frame with the 2.7L H27A V6 and offering seven seats in a compact footprint. Touring and Limited trims covered the range, with rear- or four-wheel drive and a manual or automatic transmission. This was also the last year before the 2004 update and the move to the LX and EX trim names. This service and repair manual stays with the 2003 build, providing procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.7L V6 — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sport utility\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eLimited\u003c\/li\u003e\n\u003cli\u003eTouring\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2003 XL-7.\u003c\/strong\u003e Five recalls are on federal record. Some windshields may not be securely bonded; the ignition wiring harness routed under the intake manifold can chafe, blow the ignition fuse and stall the engine; the accelerator cable casing cap can crack and let the cable stick; the fuel pressure regulator can freeze in extreme cold and leak fuel; and a fifth campaign covers front brake discs that may break on steep descents with 16-inch wheels. Thirty-seven owner complaints are logged with NHTSA. This manual's brake, fuel, throttle and electrical chapters include the torque values, routing views and inspection steps needed for that work.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125088657630,"sku":"SUZUKIXL72003SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2003-suzuki-xl-7-service-repair-manual.png?v=1790671723"},{"product_id":"2004-suzuki-xl-7-service-repair-manual","title":"2004 Suzuki XL-7 Service and Repair Manual","description":"\u003cp\u003eRefreshed styling and new trim names defined the 2004 XL-7: the Grand Vitara prefix was dropped, and the line-up became LX and EX, each offered with or without a third row. The 2.7L H27A V6 was rated at 185 hp and drove the rear or all four wheels through a manual or five-speed automatic. Year-specific data matters because interior and exterior parts changed with the update. This service and repair manual is exact to the 2004 XL-7, with procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.7L V6 — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sport utility\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eEX\u003c\/li\u003e\n\u003cli\u003eLX\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2004 XL-7.\u003c\/strong\u003e Three recalls are on federal record: the accelerator cable casing cap at the firewall can crack and fray the cable so it sticks; moisture can freeze in the fuel pressure regulator below -25 C and leak fuel at start-up; and front brake discs on vehicles with 16-inch wheels may break under sustained braking on steep grades. Sixty-two owner complaints are logged with NHTSA, most of them about air bags. This manual's brake, fuel, throttle and electrical chapters include the torque values, routing views and inspection steps needed for that work.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125089116382,"sku":"SUZUKIXL72004SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2004-suzuki-xl-7-service-repair-manual.png?v=1790671733"},{"product_id":"2005-suzuki-xl-7-service-repair-manual","title":"2005 Suzuki XL-7 Service and Repair Manual","description":"\u003cp\u003eFew changes separated the 2005 XL-7 from the previous year: LX and EX trims returned with five or seven seats, the 185-hp 2.7L H27A V6 continued, and buyers again chose rear- or four-wheel drive. A drive belt tensioner pulley on 2005 and 2006 models later drew a recall, one reason exact-year parts data is useful. This factory service and repair manual is specific to 2005, giving procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules for every configuration.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.7L V6 — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sport utility\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eEX\u003c\/li\u003e\n\u003cli\u003eLX\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2005 XL-7.\u003c\/strong\u003e Two recalls are on federal record. The front brake discs on vehicles with 16-inch wheels may break under sustained braking on very steep grades, and the drive belt tension adjuster pulley for the power steering pump and air conditioning compressor has a plastic outer portion that can break apart and throw the belt, making steering heavy. Twenty owner complaints are logged with NHTSA. This manual's brake and engine chapters include the disc specifications, belt routing and pulley torque values.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125089575134,"sku":"SUZUKIXL72005SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2005-suzuki-xl-7-service-repair-manual.png?v=1790671743"},{"product_id":"2006-suzuki-xl-7-service-repair-manual","title":"2006 Suzuki XL-7 Service and Repair Manual","description":"\u003cp\u003eThe final first-generation XL-7, the 2006 model, simplified its offering to a seven-passenger Base version with an available Premium package, replacing the LX and EX. The 185-hp 2.7L H27A V6 and five-speed automatic carried on with rear- or four-wheel drive, before an all-new GM-based XL7 replaced it for 2007. Being the last of its line, the 2006 has its own equipment mix, so this service and repair manual is year-exact, with procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.7L V6 — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sport utility\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eBase\u003c\/li\u003e\n\u003cli\u003ePremium\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2006 XL-7.\u003c\/strong\u003e Two recalls are on federal record. Front brake discs on vehicles with 16-inch wheels may break under sustained braking on steep grades, and the plastic outer portion of the drive belt tension adjuster pulley can deteriorate and throw the belt, leaving the driver with heavy steering. One hundred eighty-nine owner complaints are logged with NHTSA, led by air bag, exterior lighting and electrical reports. The brake and engine chapters of this manual cover disc inspection, belt routing and pulley replacement.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125089935582,"sku":"SUZUKIXL72006SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2006-suzuki-xl-7-service-repair-manual.png?v=1790671753"},{"product_id":"2007-suzuki-xl-7-service-repair-manual","title":"2007 Suzuki XL-7 Service and Repair Manual","description":"\u003cp\u003eAn all-new XL7 launched for 2007, built with General Motors at CAMI in Ontario on the Theta platform shared with the Chevrolet Equinox and Pontiac Torrent, but stretched to add a third row the GM twins never had. It used the 252-hp 3.6L N36A V6, a GM high-feature engine, with a five-speed automatic and front- or all-wheel drive. Almost nothing carries over from the 2006, so this factory service and repair manual is dedicated to 2007: procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e3.6L V6 — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sport utility\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eBase\u003c\/li\u003e\n\u003cli\u003eLimited\u003c\/li\u003e\n\u003cli\u003eLuxury\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2007 XL-7.\u003c\/strong\u003e Two recalls are on federal record. Some vehicles may have had the windshield installed with an incorrect primer, so it may not be retained in a crash, and vehicles built June 13 through December 22, 2006 and sold or registered in Arizona, California, Nevada or Texas may have a fuel pump module whose plastic supply or return port can crack and leak fuel. One hundred thirty-eight owner complaints are logged with NHTSA, led by air bag and steering reports. This manual's fuel, steering and engine chapters give the component locations, torque values and diagnostic steps for that work.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125090263262,"sku":"SUZUKIXL72007SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2007-suzuki-xl-7-service-repair-manual.png?v=1790671763"},{"product_id":"2008-suzuki-xl-7-service-repair-manual","title":"2008 Suzuki XL-7 Service and Repair Manual","description":"\u003cp\u003eSecond-year updates gave the 2008 XL7 a new Premium grade between Base and Luxury, with Limited remaining at the top. All four trims used the 3.6L N36A dual-overhead-cam V6 and a five-speed automatic, with front- or all-wheel drive and seating for five or seven. The shared Theta chassis means some Equinox parts fit, but wiring and trim content differ, so this service and repair manual stays exact to the 2008 XL7, supplying procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e3.6L V6 — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sport utility\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eBase\u003c\/li\u003e\n\u003cli\u003eLimited\u003c\/li\u003e\n\u003cli\u003eLuxury\u003c\/li\u003e\n\u003cli\u003ePremium\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2008 XL-7.\u003c\/strong\u003e No recalls are on federal record for this model year. Seventy-four owner complaints are logged with NHTSA, most often about steering, the engine and the stability control system. The steering, engine and stability control chapters of this manual provide the diagnostic trouble code charts, specifications and repair procedures used to chase down those faults.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125090623710,"sku":"SUZUKIXL72008SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2008-suzuki-xl-7-service-repair-manual.png?v=1790671774"},{"product_id":"2009-suzuki-xl-7-service-repair-manual","title":"2009 Suzuki XL-7 Service and Repair Manual","description":"\u003cp\u003eOnly a short run of 2009 XL7s was built before CAMI ended production in May 2009, making it the rarest year of the GM-based Suzuki SUV. The Base trim was dropped, leaving Premium, Luxury and Limited, all with the 3.6L N36A V6, a five-speed automatic and front- or all-wheel drive. Scarce numbers mean few shops have seen one, which makes this year-exact service and repair manual valuable: procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules for the 2009 XL7.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e3.6L V6 — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sport utility\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eLimited\u003c\/li\u003e\n\u003cli\u003eLuxury\u003c\/li\u003e\n\u003cli\u003ePremium\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2009 XL-7.\u003c\/strong\u003e No recalls are on federal record for this model year. Five owner complaints are logged with NHTSA, spread across suspension, power train, fuel system and air bags. The chapters of this manual on those systems provide the inspection steps, specifications and torque values needed when a fault does appear.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125090722014,"sku":"SUZUKIXL72009SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2009-suzuki-xl-7-service-repair-manual.png?v=1790671784"}],"url":"https:\/\/factorymanual.com\/collections\/suzuki-xl-7-manuals.oembed","provider":"FactoryManual","version":"1.0","type":"link"}