{"title":"Suzuki Aerio Service and Repair Manuals","description":"","products":[{"product_id":"2002-suzuki-aerio-service-repair-manual","title":"2002 Suzuki Aerio Service and Repair Manual","description":"\u003cp\u003eThe Aerio arrived for 2002 as Suzuki's replacement for the Esteem, offered as S and GS sedans plus the taller SX five-door wagon. Every version used a 2.0-liter DOHC four-cylinder rated at 145 horsepower, paired with a five-speed manual or four-speed automatic, and all-wheel drive was not yet on the order sheet. This factory service and repair manual is written for that first-year car, with its original center-mounted gauge cluster and 2.0-liter engine, so the procedures, specifications, torque values, wiring diagrams and maintenance schedules match what is actually in your driveway rather than the later 2.3-liter cars.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.0L inline-four — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sedan\u003c\/li\u003e\n\u003cli\u003e4-door wagon\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eGS\u003c\/li\u003e\n\u003cli\u003eS\u003c\/li\u003e\n\u003cli\u003eSX\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2002 Aerio.\u003c\/strong\u003e Two recalls are on federal record: a windshield-mounting recall (FMVSS 212) because poor paint adhesion could leave the windshield insufficiently bonded to the body; a recall for five-speed manual cars whose shift-cable retaining clip could break when first gear was forced, disconnecting the shifter. NHTSA also logs 19 owner complaints, most often about service brakes and brake hydraulics. The manual's inspection procedures and specifications help confirm the affected parts are correct and secure.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125080695006,"sku":"SUZUKIAERIO2002SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2002-suzuki-aerio-service-repair-manual.png?v=1790671563"},{"product_id":"2003-suzuki-aerio-service-repair-manual","title":"2003 Suzuki Aerio Service and Repair Manual","description":"\u003cp\u003eFor its second season, the Aerio added an all-wheel-drive option, available with the automatic on the GS sedan and SX wagon, while the front-drive S, GS and SX carried on. Power still came from the 145-horsepower 2.0-liter DOHC four-cylinder, making 2003 the last year before the switch to a 2.3-liter engine. This service and repair manual covers the 2003 lineup specifically, including the extra driveline hardware on AWD cars, with procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules keyed to this model year.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.0L inline-four — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sedan\u003c\/li\u003e\n\u003cli\u003e4-door wagon\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eGS\u003c\/li\u003e\n\u003cli\u003eS\u003c\/li\u003e\n\u003cli\u003eSX\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2003 Aerio.\u003c\/strong\u003e Two recalls are on federal record: a windshield-mounting recall (FMVSS 212) because poor paint adhesion could leave the windshield insufficiently bonded to the body; a recall for five-speed manual cars whose shift-cable retaining clip could break when first gear was forced, disconnecting the shifter. NHTSA also logs 36 owner complaints, most often about the powertrain and wheels. The manual's inspection procedures and specifications help confirm the affected parts are correct and secure.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125081055454,"sku":"SUZUKIAERIO2003SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2003-suzuki-aerio-service-repair-manual.png?v=1790671573"},{"product_id":"2004-suzuki-aerio-service-repair-manual","title":"2004 Suzuki Aerio Service and Repair Manual","description":"\u003cp\u003eA bigger engine defines the 2004 Aerio: the 2.0-liter gave way to a 2.3-liter DOHC four-cylinder rated at 155 horsepower, and the sedan trims were renamed S and LX alongside the SX wagon. All-wheel drive remained available with the automatic. Because engine and trim details changed this year, parts and specifications from a 2002 or 2003 car will not always carry over. This factory service and repair manual follows the 2004 build, covering procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules for the 2.3-liter cars.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.3L inline-four — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sedan\u003c\/li\u003e\n\u003cli\u003e4-door wagon\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eLX\u003c\/li\u003e\n\u003cli\u003eS\u003c\/li\u003e\n\u003cli\u003eSX\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2004 Aerio.\u003c\/strong\u003e One recall is on federal record: a recall for five-speed manual cars whose shift-cable retaining clip could break when first gear was forced, disconnecting the shifter. NHTSA also logs 14 owner complaints, most often about tires and suspension. The manual's inspection procedures and specifications help confirm the affected parts are correct and secure.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125081383134,"sku":"SUZUKIAERIO2004SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2004-suzuki-aerio-service-repair-manual.png?v=1790671583"},{"product_id":"2005-suzuki-aerio-service-repair-manual","title":"2005 Suzuki Aerio Service and Repair Manual","description":"\u003cp\u003eSuzuki gave the Aerio its major refresh for 2005, restyling the exterior and interior and replacing the unusual first-generation gauge display with conventional analog instruments. S and LX sedans and the SX wagon continued with the 155-horsepower 2.3-liter DOHC four-cylinder, with all-wheel drive optional alongside the automatic. The facelift changed trim panels, the instrument cluster and related wiring, so year-exact information matters. This service and repair manual is matched to the 2005 cars, with procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.3L inline-four — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sedan\u003c\/li\u003e\n\u003cli\u003e4-door wagon\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eLX\u003c\/li\u003e\n\u003cli\u003eS\u003c\/li\u003e\n\u003cli\u003eSX\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2005 Aerio.\u003c\/strong\u003e One recall is on federal record: a recall for five-speed manual cars whose shift-cable retaining clip could break when first gear was forced, disconnecting the shifter. NHTSA also logs 22 owner complaints, most often about suspension and service brakes. The manual's inspection procedures and specifications help confirm the affected parts are correct and secure.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125081841886,"sku":"SUZUKIAERIO2005SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2005-suzuki-aerio-service-repair-manual.png?v=1790671593"},{"product_id":"2006-suzuki-aerio-service-repair-manual","title":"2006 Suzuki Aerio Service and Repair Manual","description":"\u003cp\u003eNew trim names arrived with the 2006 Aerio: the sedan came as Base or Premium, and the SX wagon as SX or SX Premium, all with the 155-horsepower 2.3-liter DOHC four-cylinder and a choice of front or all-wheel drive. It was also the final year for the SX wagon, which Suzuki retired to make room for the SX4. If you own one of these last wagons or a 2006 sedan, this factory service and repair manual gives you procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules for exactly this model year.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.3L inline-four — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sedan\u003c\/li\u003e\n\u003cli\u003e4-door wagon\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eBase\u003c\/li\u003e\n\u003cli\u003ePremium\u003c\/li\u003e\n\u003cli\u003eSX\u003c\/li\u003e\n\u003cli\u003eSX Premium\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2006 Aerio.\u003c\/strong\u003e One recall is on federal record: a recall for five-speed manual cars whose shift-cable retaining clip could break when first gear was forced, disconnecting the shifter. NHTSA also logs 27 owner complaints, most often about service brakes and air bags. The manual's inspection procedures and specifications help confirm the affected parts are correct and secure.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125082693854,"sku":"SUZUKIAERIO2006SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2006-suzuki-aerio-service-repair-manual.png?v=1790671603"},{"product_id":"2007-suzuki-aerio-service-repair-manual","title":"2007 Suzuki Aerio Service and Repair Manual","description":"\u003cp\u003eBy 2007, its last model year, the Aerio lineup had narrowed to a single four-door sedan in Base and Premium trim, since the SX wagon had been replaced by the SX4. Both used the 2.3-liter DOHC four-cylinder with a five-speed manual or four-speed automatic, and all-wheel drive was still offered. Fewer of these final-year cars were built, which makes accurate reference information harder to find. This service and repair manual covers the 2007 sedan with procedures, specifications, torque values, wiring diagrams, diagnostics and maintenance schedules.\u003c\/p\u003e\n\u003cp\u003e\u003cstrong\u003eEngines covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e2.3L inline-four — DOHC, naturally aspirated, gasoline\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eBody styles covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003e4-door sedan\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eTrims covered\u003c\/strong\u003e\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eBase\u003c\/li\u003e\n\u003cli\u003ePremium\u003c\/li\u003e\n\u003c\/ul\u003e\n\u003cp\u003e\u003cstrong\u003eKnown issues on the 2007 Aerio.\u003c\/strong\u003e No recalls are on federal record for this model year. NHTSA also logs 3 owner complaints, most often about service brakes and electric. Use the manual's wiring diagrams and diagnostic procedures to trace problems in the affected systems.\u003c\/p\u003e","brand":"FactoryManual","offers":[{"title":"Default Title","offer_id":49125083971806,"sku":"SUZUKIAERIO2007SRM","price":40.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0774\/4113\/8910\/files\/2007-suzuki-aerio-service-repair-manual.png?v=1790671612"}],"url":"https:\/\/factorymanual.com\/collections\/suzuki-aerio-manuals.oembed","provider":"FactoryManual","version":"1.0","type":"link"}